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Aerify · Aeration Measurement Resources Blog
Aeration Aerify · Aeration Measurement Resources Blog Parts Testing
Advanced Test and Automation Inc. (ATA)
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Case Studies
Water Pumps - Durability & Performance Testing
Cooling System
Water Pumps - Durability & Performance Testing
Cooling System

Manufacturers constantly need to modify products to incorporate advancements in technology and improvements in design and efficiency. With the push for electrification and improvements in efficiency of components, water pumps have seen significant advancements.

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Cooling System
Pump Testing Methodologies
Cooling System, Lubrication System
Pump Testing Methodologies
Cooling System, Lubrication System

Whether developing a new hydraulic pump design that has to closely match predefined specifications, or verifying the functionality of a production unit, an accurate and reliable test system is needed to confirm the functional parameters of those pumps.

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Cooling System, Lubrication System

Featured
WHAT IS OIL AERATION?
Aug 10, 2023
Lubrication System
WHAT IS OIL AERATION?
Aug 10, 2023
Lubrication System

Air contamination in oil is a serious condition. There are five problems associated with aerated oil that can be deadly to lubrication components, like oil pumps.

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Aug 10, 2023
Lubrication System
WAYS TO MEASURE OIL AERATION
Aug 9, 2023
Lubrication System, Cooling System
WAYS TO MEASURE OIL AERATION
Aug 9, 2023
Lubrication System, Cooling System

With proper measurements one can quantify the susceptibility of one's design or component to the negative effects of aeration.

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Aug 9, 2023
Lubrication System, Cooling System
HOW TO INTRODUCE OIL AERATION
Aug 8, 2023
Lubrication System
HOW TO INTRODUCE OIL AERATION
Aug 8, 2023
Lubrication System

There are a number of ways to introduce air into the oil to obtain a certain level of aeration. There are two predominant methods for achieving oil aeration: suction port t-fitting and direct injection.

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Aug 8, 2023
Lubrication System
DOES AERATION LEAD TO CAVITATION?
Aug 7, 2023
Lubrication System
DOES AERATION LEAD TO CAVITATION?
Aug 7, 2023
Lubrication System

Apart from the ingress of debris, the greatest danger to any design of a pump is cavitation. The phenomenon can be found in centrifugal (i.e. impeller) or positive displacement (i.e. gear, gerotor or vane) pumps, in both oil and coolant applications. Excessive cavitation can lead to erosion damage. It is important to understand how cavitation occurs as there are some misconceptions and confusion on this topic.

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Aug 7, 2023
Lubrication System
CONTAMINANTS WREAK HAVOC IN OIL
Aug 7, 2023
CONTAMINANTS WREAK HAVOC IN OIL
Aug 7, 2023

The major purpose of lubrication oil is to provide low bearing friction, to transfer heat and to protect components from corrosion. Contaminants will affect the oil’s ability to meet these requirements.

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Aug 7, 2023
OIL AERATION HURTS EFFICIENCY
Aug 4, 2023
Fuel System, Cooling System, Lubrication System
OIL AERATION HURTS EFFICIENCY
Aug 4, 2023
Fuel System, Cooling System, Lubrication System

Many OEMs are battling to improve vehicle durability, increase efficiency and reduce noise, but are struggling to find the answers. Unfortunately, many of the recent design trend are forcing higher aeration levels, and far too many OEMs are unaware. 

In the pursuit of greater efficiency, many OEMs are making design decisions that may amplify the effects of oil aeration. Air bubbles may seem benign, but they can detrimentally affect the performance and durability of engines, drivelines and hydraulic equipment.  

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Aug 4, 2023
Fuel System, Cooling System, Lubrication System
EV Component Testing Challenges - From 12 to 800VDC
Aug 3, 2023
Cooling System, Lubrication System
EV Component Testing Challenges - From 12 to 800VDC
Aug 3, 2023
Cooling System, Lubrication System

As the global interest for clean energy alternatives increases within the automotive industry, so does the requirement of efficiently storing electricity. The latest trends in electric vehicle technology have led to the development of high-voltage storage solutions, all backed by the need for increased efficiency and quicker charge times.

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Aug 3, 2023
Cooling System, Lubrication System
Engine Oil Pump Production Testing - CASE STUDY
Mar 5, 2021
Lubrication System
Engine Oil Pump Production Testing - CASE STUDY
Mar 5, 2021
Lubrication System

ATA Inc. was awarded a project from an existing client to build test systems for production verification testing on six different engine oil pump models. We delivered on the client's needs for an accurate and interchangeable tool to verify pump performance and functionality using a grouping layout for the individual test cells, and by employing laser marking stations.

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Mar 5, 2021
Lubrication System
Torsional Vibration in shafts and other mechanical systems
Jan 29, 2021
Lubrication System
Torsional Vibration in shafts and other mechanical systems
Jan 29, 2021
Lubrication System

Torsional Vibration in shafts and other mechanical systems

The torsional vibration of a crank or motor shaft is an important factor in the suitability and reliability of a system design. Finite element modelling can predict the natural vibration and forced vibration based on the expected harmonics and speeds. However, modelling can only go so far, and oftentimes a measurement setup is required, such as ENSURE, for physical validation of the key assumptions.

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Jan 29, 2021
Lubrication System
Pulsation in pipes and other hydraulic systems
Jan 29, 2021
Lubrication System
Pulsation in pipes and other hydraulic systems
Jan 29, 2021
Lubrication System

Pulsation in pipes and other hydraulic systems

Pumping and system pulsations are an important factor in the suitability and reliability of a design. Finite element modelling can predict the natural waves and forced waves based on the expected pump harmonics, geometries and speeds. However, modelling can only go so far, and oftentimes a measurement setup is required, such as ENSURE, for physical validation of the key assumptions.

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Jan 29, 2021
Lubrication System

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