Posts in Cooling System
OIL AERATION HURTS EFFICIENCY

Many OEMs are battling to improve vehicle durability, increase efficiency and reduce noise, but are struggling to find the answers. Unfortunately, many of the recent design trend are forcing higher aeration levels, and far too many OEMs are unaware. 

In the pursuit of greater efficiency, many OEMs are making design decisions that may amplify the effects of oil aeration. Air bubbles may seem benign, but they can detrimentally affect the performance and durability of engines, drivelines and hydraulic equipment.  

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EV Component Testing Challenges - From 12 to 800VDC

As the global interest for clean energy alternatives increases within the automotive industry, so does the requirement of efficiently storing electricity. The latest trends in electric vehicle technology have led to the development of high-voltage storage solutions, all backed by the need for increased efficiency and quicker charge times.

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Current Temperature Testing Solutions

Get ready, because this post is going to get hot…and cold. Testing components at super low/high temperatures have become a standard request now from OEMs. Whether it is a static test (i.e. performance tests at specific temperature operating points) or a dynamic test (durability tests that entail operating the component continuously across a range of temperatures), you will need to source a piece of equipment that will help you achieve these requirements. Today, we are going to discuss different solutions, how they might integrate with each other, and some of the pros/cons of each.

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Efficient Temperature Cycling for Fluid Components

Increasing electrification of traditionally mechanically-driven components in the automotive industry has been visible in many segments of the vehicle subsystems, such as lubrication circuits and cooling circuits. Some of the components include electric oil pumps, electric water pumps, electric coolant valves, etc. As the parts evolve from purely mechanical components to a combination of mechanical and electronic hardware, the methods used to validate the components have also evolved.

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Importance of Support Contracts

Many people question the value of contracts but only consider support when things go wrong. In this blog post we discuss how you can save money if things go wrong, save time when help is needed and make money by increasing efficiency.

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Coolant Valve Testing - What You NEED to Know

As with any other automotive powertrain component, the Design Verification (DV) and Production Validation (PV) program includes checking the performance and durability characteristics of these valves. The detailed procedures may have certain aspects that are specific to the OEM, but at a high level there is a set of tests which are fundamental to being able to properly characterize the coolant valve characteristics.

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3D Printed Powertrain Components

We started with two questions: Are automotive companies researching and testing additive manufacturing? If so, then what steps are they taking to implement this into their projects going forward? UW's Lisa Brock informed of the several industry-leading companies that are currently conducting case studies and even implementing additive manufacturing to their portfolio.

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Water Pumps - Durability & Performance Testing

Manufacturers constantly need to modify products to incorporate advancements in technology and improvements in design and efficiency. With the push for electrification and improvements in efficiency of components, water pumps have seen significant advancements.

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Pump Testing Methodologies

Whether developing a new hydraulic pump design that has to closely match predefined specifications, or verifying the functionality of a production unit, an accurate and reliable test system is needed to confirm the functional parameters of those pumps.

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